long use life Matrix/ Ring Die Flat Die for Pellet Machine
We are a professional manufacturing factory for Ring Dies,Pellet Dies,Flat dies,Feed Mill Pellet Ring Dies,Pellet Mill Ring Dies,Animal Feed Pellet Mill Ring Die,Pellet Machine Ring die,Pellet Press Ring Die,Wood Pellet Machine Ring Die.
We have own ring die factory and technical engineers with 20 year's experience. Each year, we all sell about 4000 spare parts: ring dies, rollers, roller assemblies to all over the world.
Ring die is very important part of ring die pellet machine in the whole manufacturing process. The quality of ring die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost.
Range of ring die spare parts' Application
Applicable for Biomass pellet machine: wood pellet mill, sawdust pellet mill, grass pellet mill, straw pellet mill, crop stalk pellet machine, alfalfa pellet mill etc.
Applicable for Fertilizer pellet machine, all kinds of animal/poultry/livestock feed pellet machine too.
Introduction of pellet machine ring die
1. Material of the ring die: X46Cr13 /4Cr13(stainless steel), 20MnCr5/20CrMnTi (alloy steel) or customized
2. Hardness of ring dies: HRC54-60.
3. Diameter of ring die can do: 1.0mm up to 28mm
4. Pellet die type can do: Ring Die or Flat Die
5. Outer diameter can do: Outer diameter up to 1800mm
6. Pellet Die model we can customize:
CPM, Buhler, CPP, OGM, Zhengchang(SZLH/MZLH), Amandus Kahl, Muyang(MUZL), Yulong(XGJ), AWILA,PTN, Andritz Sprout, Matador, Paladin, Sogem, Van Arssen, Yemmak, Promill; etc. We can customize for you according to your drawing.
For Zhengchang pellet mill: SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, etc
For Muyang pellet mill: MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010;
MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Especially for shrimp feed pellet, diameter: 1.2-2.5mm)
For Awalia pellet mill: Awalia 420, Awalia350, etc
For Buhler pellet mill: Buhler304, Buhler420, Buhler520, Buhler660, Buhler900, etc.
For Kahl pellet mill(Flat die): 38-780, 37-850, 45-1250, etc
Process for making ring dies
Preparing raw material---Forging---Rough lathing---Drilling the hole---Countersinking---Screw hole--- Splining---Heat treatment--Polishing---Fine lathing---HRC testing---Brushing oil---Checking---Packaging
Advantages of LYWF ring dies
1. 20 years of experience in ring die production
2. High chromium high carbon content steels
3. Extremely precise manufacture
4. Advanced imported equipment
5. High hardness after heat treatment
6. Rapid delivery times
7. Test and control before shipment
8. Long service time
Compression Ratio of Ring Die
Generally speaking, the higher the compression ratio, the denser the finished pellets. But it does not mean that the higher the compression ratio, the better the pellet quality.
Compression ratio should be calculated based on raw material for making pellets and type of feed.
With many years pellet die manufacturing and research experience of WEIFENG Company, we provide some general data of ring die's compression ratio for your reference:
Buyers can customize dies with different hole diameter and compression ratio, according to different situation and requirement.
| |
Hole Diameter(mm) |
Compression Ratio |
| Ring die for animal feed pellet machine |
|
|
| Poultry&livestock feed |
2.5 - 4 |
1:4-1:11 |
| Fish feed |
2.0 - 2.5 |
1:12-1:14 |
| Shrimp feed |
0.4 - 1.8 |
1:18-1:25 |
| Ring die for biomass pellet machine |
6.0 - 8.0 |
1:4.5-1:8 |
| |
|
|
The most common structure of die hole are straight hole; release stepped hole; external conical hole and internal conical hole, etc. Different die holes structure are suitable for different raw material and feed formula for making pellets.
WARM TIPS
How to maintain and inspect the ring die:
1. The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as a result of tramp metal.
2. Material should be evenly distributed across the whole working area
3. Make sure that all holes work uniformly, opening the clogged holes if necessary.
4. When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.
FAQ
If you're interested in our machines, pls kindly tell us the following information:
1. What is the model you want?
2.What is the pellet diameter you make?
3.What is the CR you need?
4.What is the material you need?AS or SS?
5.Can you supply drawing?
Contact us
Welcome to visit our factory, our factory is near Nanjing Lukou Airport and Shanghai Pudong Airport.
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